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With years of experience in designing and assembling complete sets of generator sets

What measures can be taken to prevent internal leakage in the diesel generator fuel injection pump?

Time:2022-07-23

When the push rod and liner of the plunger type oil pump are excessively worn, and even the sealing ring on the push rod is damaged, the oil flow rate will greatly increase. If the emission hole is blocked, this portion of diesel will flow into the fuel channel of the fuel injection pump. Do you know what measures can be taken to prevent internal leakage in the diesel generator fuel injection pump?

1. Strengthen the maintenance of diesel generator fuel system: diesel filter maintenance should be strengthened, and the filter element should be cleaned or replaced in a timely manner; Clean the fuel tank in a timely manner to prevent diesel impurities from causing serious corrosion or wear to the fuel injection pump plunger and outlet valve.

2. Ensure that the diesel of the diesel generator is clean. The characteristics of the internal combustion engine fuel supply system and the formation method of combustible mixture determine that the filtration requirements of diesel engines are much higher than those of gasoline engines. Therefore, diesel that meets the requirements should be selected and precipitated for at least 48 hours.

3. Regularly check the fuel supply to each cylinder of the diesel generator. Due to the wear and tear of the plunger and oil outlet valve components, diesel internal leakage can cause a decrease or uneven fuel supply to each cylinder, resulting in difficulty starting, insufficient power, increased fuel consumption, and unstable operation of the diesel engine. So it is necessary to regularly check and adjust the fuel supply of each cylinder of the fuel injection pump to ensure the full performance of the diesel engine power. In practice, the fuel supply for each cylinder can be determined by observing diesel engine exhaust, listening to generator sounds, and measuring exhaust temperature.

4. Regularly inspect the sealing of the diesel generator oil outlet valve. After a period of operation of the fuel injection pump, by checking the sealing condition of the oil valve, a rough judgment of the working status of the oil pump with worn plunger can be made, which helps to determine repair and maintenance methods. During inspection, unscrew the high-pressure oil pipe joints of each cylinder and use the hand oil pump of the fuel delivery pump to pump oil. If oil flows out of the top oil pipe joint of the fuel injection pump, it indicates poor sealing of the valve (such a situation can also occur if the oil delivery valve spring is broken). If the sealing of multiple cylinders is poor, the fuel injection pump on the fuel injection pump should be thoroughly maintained.

5. Correct installation of diesel generator fuel injection pump. Before assembly, each component must be thoroughly cleaned to prevent impurities from adhering to the mating surface. When disassembling the plunger and oil outlet valve components, they should be taken out, installed, and replaced in pairs. Please do not pull out the plunger casually. If necessary, make a mark to avoid confusion and excessive clearance between the plunger components, which may cause oil leakage. Be careful not to lose or leak the copper pad under the positioning screw of the plunger sleeve. The fastening seat of the oil outlet valve should be tightened to the required torque (60-70N? m) and should not be too tight.

Guangzhou Saiwei Energy Technology Co., Ltd. is a comprehensive enterprise specializing in the design, production, and installation of generators. Guangzhou Saiwei has many years of experience in engineering design and installation services. For many years, Guangzhou Saiwei has been committed to providing every customer with comprehensive products and energy solutions, including technical consulting, whole machine and generator supply, operation training, etc., with leading technology and first-class quality. The product range covers land diesel generator sets, marine generator sets, high-voltage generator sets, etc., and is widely used in industries such as power, communication, iron towers, healthcare, financial systems, data centers, etc. Welcome to inquire: 13302262088


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