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With years of experience in designing and assembling complete sets of generator sets

Why can't the coolant temperature of diesel generators be too low?

Time:2022-05-25

In actual use, there is a misconception that the lower the coolant temperature of a diesel generator, the better. In fact, we have clear requirements for the use of diesel engine coolant temperature. Some operators like to adjust the coolant temperature very low. Some are close to the lower limit of coolant temperature, while others are below the lower limit of coolant temperature. They believe that if the coolant temperature is low, the water pump will not experience cavitation, the coolant will not be interrupted, and there is a safety factor in use. In fact, as long as the coolant temperature does not exceed 95 ℃, there will be no air pockets and the coolant will not be interrupted. On the contrary, if the coolant temperature is too low, it poses great harm to the diesel engine.

1. As the viscosity of the oil in the lubrication system increases, the running resistance of the parts increases, leading to poor lubrication and increased wear between parts. For example, when the coolant temperature is 30 ℃, compared to the coolant temperature of 80-90 ℃, the wear of cylinder liners, pistons, and piston rings will increase by about 5 times.

2. Low coolant temperature, deterioration of combustion conditions in diesel engine cylinders, poor fuel atomization, prolonged post combustion period, and rough operation of diesel engines exacerbate damage to crankshaft bearings, piston rings, and other components, reducing power and economy.

3. The water vapor after combustion is prone to condensation on the cylinder wall, causing metal corrosion.

4. Unburned diesel will dilute the engine oil, resulting in poor lubrication.

5. Incomplete combustion of fuel can form gum, causing the piston rings to get stuck in the piston ring grooves, resulting in valve jamming and a decrease in cylinder pressure at the end of compression.

6. As the heat loss increases, the power of the diesel engine decreases and fuel consumption increases.

7. Poor fuel atomization, incomplete combustion, reduced power, and increased fuel consumption. If the coolant temperature is 40 ℃, the fuel consumption of the diesel engine will be about 10% more than 80 ℃. Therefore, the lower the temperature of the diesel engine coolant, the better. Generally controlled between 80-95 ℃.

Guangzhou Saiwei Energy Technology Co., Ltd. is a comprehensive enterprise specializing in the design, production, and installation of generators. Guangzhou Saiwei has many years of experience in engineering design and installation services. For many years, Guangzhou Saiwei has been committed to providing every customer with comprehensive products and energy solutions, including technical consulting, whole machine and generator supply, operation training, etc., with leading technology and first-class quality. The product range covers land diesel generator sets, marine generator sets, high-voltage generator sets, etc., and is widely used in industries such as power, communication, iron towers, healthcare, financial systems, data centers, etc. Welcome to inquire: 13302262088


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