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With years of experience in designing and assembling complete sets of generator sets

What should be noted when using generator sets during seasonal changes?

Time:2023-05-12

When using the generator set for seasonal changes, the crankcase and various lubrication surfaces should also be cleaned. The method is to use a mixture of engine oil, kerosene, and diesel as washing oil. After the engine oil is drained, washing oil can be added for cleaning. Then, the generator set should be operated at low speed for 3-5 minutes, and the washing oil should be drained before adding new engine oil.

The various fuel filters in the fuel supply system should be cleaned of debris once every 100-200 hours of operation, and the fuel tank and various oil pipelines should be thoroughly cleaned. When cleaning the filter element and seals, special care should be taken and any damage should be replaced promptly. When changing oil during seasonal transitions, all components of the entire fuel supply system should be cleaned. The diesel used should meet seasonal requirements and undergo 48 hours of precipitation purification treatment.

Misunderstandings in the operation of generator sets:

1. The oil level during the operation of the generator set is low. This time, due to insufficient oil supply, the friction surface lacks oil, resulting in abnormal wear or combustion. Therefore, before starting the diesel engine of the generator set, it is necessary to ensure sufficient oil quantity to prevent insufficient oil and tile burning failure caused by cylinder pulling.

2. With the emergency station of the load or the immediate removal of the load after sudden shutdown, the cooling capacity of the generator set drops sharply after the cooling water circulation stops. The cooling loss of the heating element can easily cause overheating of parts such as the cylinder head, cylinder liner, and cylinder body, resulting in cracks or piston expansion in the cylinder liner; On the other hand, without idle cooling generator sets, the friction surface will be lower than the oil, and the diesel engine will wear out due to poor lubrication when starting again. Therefore, the generator set should unload the load before stalling and gradually reduce the speed, running at no load for a few minutes.

3. After the cold start of the diesel engine under refrigeration load, due to the high viscosity and poor fluidity of the oil, the pump oil is insufficient, and the lack of lubrication on the friction surface of the machine leads to rapid wear, and even cylinder pulling, tile burning and other faults.

Guangzhou Saiwei Energy Technology Co., Ltd. is a comprehensive enterprise specializing in the design, production, and installation of generators. Guangzhou Saiwei has many years of experience in engineering design and installation services. For many years, Guangzhou Saiwei has been committed to providing every customer with comprehensive products and energy solutions, including technical consulting, whole machine and generator supply, operation training, etc., with leading technology and first-class quality. The product range covers land diesel generator sets, marine generator sets, high-voltage generator sets, etc., and is widely used in industries such as power, communication, iron towers, healthcare, financial systems, data centers, etc. Welcome to inquire: 13302262088


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